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Comflor 70
 
 
ComFlor 70 is designed for optimum performance in span capacity, economy, composite performance and concrete usage. The economy and spanning capacity of a trapezoidal profile is combined with the interlocking shear performance of a re-entrant to give major performance advantages.

Standard shear studs are fully effective with ComFlor 70
The profile is 70 mm deep, including the top re-entrant section, but the height of the main trapezoidal section at 55 mm defines the critical zone projecting from the base of the shear connector to the web-to-flange junction of the profile. This point was confirmed in The Steel Construction Institute note AD147, following tests. The shear connector should project at least 35 mm above the main trapezoidal section, meaning that a standard 95 mm stud is conservatively adequate for use with ComFlor 70 profile.

Reduced slab depth and concrete usage
The slab depth required for fire and structural design is minimised by the profile design. The concrete usage is further reduced by the profile shape, which eliminates another effective 26 mm from the slab depth. Reduced slab depth and concrete usage results in lower overall floor height, lower dead load structure and foundations, lower concrete cost.

Optimum shear stud placement
The arrangement of stiffeners in the ComFlor 70 trough allows shear studs to be positioned centre trough, which makes them fully effective in both directions, for composite beam design ie. no reductions in stud capacity due to deck geometry.

Fire properties of 55 mm deep profile
Not only can the top re-entrant section be disregarded for stud design, tests have also confirmed that it is too small to contribute to the transmission of heat energy through the slab in a fire. Taking the effective profile height as 55 mm results in a reduced overall slab depth being required for any particular fire rating.

Low cost and fast service connection
Low cost connector devices can be used with the small sized re-entrant, for the hanging of ceilings and services direct to the profile.

Deck material
Zinc coated steel to BS EN 10147:1992, Fe E 350G, Z275, with a guaranteed minimum yield stress of 350 N/mm2. Minimum zinc coating mass is 275 g/m2 total including both sides.

Anti-crack mesh
BS 5950: Part 4 currently recommends that anti-crack mesh should comprise 0.1% of slab area. The Eurocode 4 recommendation is that anti-crack mesh should comprise 0.2% of slab area for unpropped spans and 0.4% of slab area for propped spans. Panels and Profiles in conjunction with The Steel Construction Institute, has agreed to modify the requirement with regard to anti-crack mesh, to comply with the Eurocode 4 recommendations. Accordingly, the mesh shown in the quick reference tables complies with EC4 and the design program defaults to these values. Where EC4 mesh rules are used, the mesh may be reduced midspan. The reduced British Standard mesh values may still be used by overriding this default in the design program. Mesh top cover must be a minimum of 15 mm, and a maximum of 30 mm. Mesh laps are to be 300 mm for A142 mesh and 400 mm for A193, A252 & A393 mesh.

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